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Dangerous goods · 49 CFR § 173.185

Lithium Battery Shipping Checker

Answer four questions about the shipment and this tool identifies the governing UN number, whether it qualifies for the smaller-cell/battery exception, the lithium battery mark requirement, and the mode-specific limits under 49 CFR § 173.185.

1Chemistry

Lithium ion (incl. lithium polymer) is rechargeable — laptops, phones, power tools, e-bikes. Lithium metal is typically single-use — camera, watch, and some medical-device cells.

2Size

A "cell" is one electrochemical unit; a "battery" is two or more cells connected together (or a single-cell product that meets the UN Manual of Tests and Criteria's single-cell-battery definition).

Wh

Printed on the battery, or Wh = (rated capacity in Ah) × (nominal voltage in V). Since May 10, 2024 all lithium ion batteries must carry the Wh rating on the case (§ 173.185(a)(5)).

3Configuration

"Alone" = the shipment is just batteries/cells (e.g. a case of replacement battery packs). "Packed with" = batteries ship in the same outer package as the device but not installed. "Contained in" = batteries are installed inside the device (e.g. a laptop, e-bike, power tool).

4Mode of transport

Air (IATA/ICAO Technical Instructions, referencing 49 CFR § 173.185) is substantially stricter than ground — lower size caps for the exception, forbidden configurations, and state-of-charge limits. Note: the (c)(1)(iv) higher-tier exception is highway/rail only — vessel shipments qualify only up to the base limits (100 Wh / 2 g), same as air, so treat any ocean leg like air.

Result

Enter a Wh rating (lithium ion) or grams of lithium (lithium metal) above to get the UN number, exception status, and shipping requirements.

Quick-reference — § 173.185(c) exception thresholds

Common cases from 49 CFR § 173.185(c)(1) — not exhaustive. Verify the full text before relying on it.
Chemistry / itemGround exception limitAir exception limitGoverning UN #
Lithium ion cell≤ 20 Wh≤ 20 WhUN3480
Lithium ion battery≤ 100 Wh≤ 100 WhUN3480
Lithium ion battery, highway/rail-only higher tier≤ 300 Wh (§173.185(c)(1)(iv))not available by air or vesselUN3480
Lithium metal cell≤ 1 g Li≤ 1 g LiUN3090
Lithium metal battery≤ 2 g Li≤ 2 g LiUN3090
Lithium metal battery, highway/rail-only higher tier≤ 25 g Li (§173.185(c)(1)(iv))not available by air or vesselUN3090

Above these thresholds, the shipment is fully regulated as Class 9 hazmat (UN3480/3481 or UN3090/3091) under §§ 173.185(a)–(b) and Part 172 — full marking, labeling, shipping papers, and training requirements apply. See the full CFR text linked below for every sub-threshold (net-weight caps, air quantity caps for cells packed with/contained in equipment, drop-test requirements, etc.).

Source: 49 CFR § 173.185 (Lithium cells and batteries) · ecfr.gov/.../173.185  +  PHMSA Lithium Battery Guidance for Shippers · phmsa.dot.gov/lithium-battery-guidance-shippers  +  49 CFR § 172.102 Special Provision A101/A88 (passenger-aircraft prohibition on UN3480/UN3090 as cargo) · ecfr.gov/.../172.102  +  IATA Dangerous Goods Regulations, Lithium Battery Guidance Document (air specifics beyond the CFR) · iata.org/.../lithium-batteries