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White paper 04 · Mixed loads

USDA Groups 1–8: The Mixed-Load Playbook

The industry standard co-load chart from USDA Marketing Research Report 1070 (in Handbook 669). Groups, ice rules, odor pairing, and when multi-temp is non-negotiable.

ProspectSentinel ~13 min read USDA AH-66 + HB 669 For shippers & reefer desks

Executive brief

Appendix II of USDA Handbook 669 reprints the load compatibility groups from Marketing Research Report 1070 (Lipton & Harvey, 1977). They remain the industry’s shared language for mixed produce: commodities in the same group share transit temperature, humidity, ethylene, and ice tolerance closely enough to ride together under normal practice.

USDA Load Compatibility Groups — transit temperature bands (°F) 32 40 50 60 G1 32–34 · high ethylene fruit G2 55–65 · tropical / chilling-sensitive G3 36–41 · cantaloupe / citrus band G4 40–45 · beans / peppers / pink tomato G5 40–55 · cukes / late potato / squash G6a/6b 32–34 · greens & cole (high RH)
Same group ≈ co-load candidates. Group 1 vs 6a/6b is the classic ethylene conflict (USDA MRR 1070 / HB 669 Appendix II).

Five factors before the chart

  1. Required commodity temperature
  2. Required relative humidity
  3. Emission of physiologically active gases (ethylene)
  4. Odor-absorbing characteristics
  5. Modified-atmosphere requirements

HB 669: desired transit temperatures of co-loaded products should be within a reasonably close range — mature-green tomatoes at ~55°F do not share air with lettuce at 32°F.

Group cheat sheet

GroupTransit °FRHCharacter
132–3490–95%Apples, stone fruit, berries*, pears… high ethylene; ice never in contact
255–6585–95%Avocados, bananas, mangoes, green tomatoes, many tropicals
336–4190–95%Cantaloupes, cranberries, many oranges/tangerines/lemons*
440–45~95%Snap beans, okra, peppers, summer squash, pink tomatoes*
540–5585–90%Cucumbers, eggplant*, late potatoes, winter squash; ginger ≥55°F
6a32–3495–100%Leafy greens, lettuce, herbs, sweet corn, many roots
6b32–3495–100%Cole crops; generally compatible with 6a (exceptions: figs/grapes/mushrooms)
755–6585–90%Early potatoes, sweetpotatoes, ginger
832–3465–75%Garlic & dry onions — dry + odor isolation

*See handbook footnotes: origin-specific citrus temps; grape SO₂ rules; multi-group commodities (watermelon, eggplant, pink tomato, etc.).

Non-negotiables

  • Group 1 ↔ 6a/6b: no (ethylene).
  • Ice contact: never for most fruit/berries/mushrooms; acceptable for many cole crops / some 6-class items per notes.
  • Grapes: only with others if not SO₂-fumigated in the vehicle / no SO₂-releasing packs that conflict.
  • Group 8 onions/garlic: odor taints nearly everything; keep isolated.
Tools: Produce Shipper Transit Guide Mix load tab implements groups interactively; Cold Chain Index tags commodities with USDA groups and flags conflicts including odor.

FAQ

Is this official USDA guidance?

No. These are educational modernizations of public USDA handbooks (AH-66 and HB 669) by ProspectSentinel / Sentinel Labs. Always consult the primary sources and your contracts.

Can I share these with customers?

Yes — that is the point. Share the HTML or PDF. Do not present them as legal or claims determinations.

Where are the interactive tools?

Sources & interactive tools

Important notice

This publication modernizes and explains public USDA guidance and, where noted, points to public federal regulations on eCFR.gov for educational use by shippers, brokers, carriers, and operators. It is not an official USDA or DOT document, and it is not legal, insurance, PACA advocacy, food-safety certification, or professional claims advice. Always verify current commodity specifications, contracts, and the current eCFR text with the controlling authority and your counsel.

Primary sources: USDA-ARS Agriculture Handbook 66 (2016); USDA-AMS Handbook 669, Protecting Perishable Foods During Transport by Truck (1995, reprinted 2008), including Load Compatibility Groups from USDA Marketing Research Report 1070 (Lipton & Harvey, 1977). Selected federal regulation entry points: 7 CFR Part 46 (PACA); 49 CFR Part 370 (freight claims).

Full series

  1. 00 Cold Chain Operating System
  2. 01 The Reefer Is Not a Precooler
  3. 02 Colder Is Not Safer
  4. 03 Ethylene: The Invisible Load Killer
  5. 05 Airflow, Load Patterns & Multi-Temp Zones
  6. 06 Commodity Setpoint Desk Guide
  7. 07 Protein, Dairy & Eggs on the Same Trailer
  8. 08 CA, MAP & When Gas Matters
  9. 09 From Temperature Log to Claim
  10. 10 Seasonal Produce Desk

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